Morningstar SunGuard - 4ampPWM Solar Charge Controller
Morningstar SunGuard - 4amp PWM Solar Charge Controller
Fully Encapsulated 12V Regulator for Small Off-Grid Systems

DESCRIPTION
Compact and Durable 12V Charging Solution for Small Solar Setups
Engineered for small photovoltaic systems, this 12V solar charge controller delivers exceptional reliability in a highly compact form factor. By combining a highly efficient charging circuit with a rugged, fully encapsulated enclosure, it provides a dependable solution for single-module solar installations. Whether you are maintaining a battery on a small boat, powering a remote gate motor, or setting up a basic 12V off-grid system, this regulator ensures your batteries receive optimal charge without the vulnerability of exposed electronics.
Advanced Solid-State PWM Technology
At the core of this unit is a 100% solid-state series design, which operates far more efficiently than traditional shunt controllers. It utilises a true 0 to 100% Pulse Width Modulation (PWM) duty cycle, delivering a highly precise charge to your 12V battery bank. With a setpoint accuracy to 60 mV, it helps prevent overcharging and extends overall battery life. Furthermore, built-in temperature compensation automatically adjusts charging parameters based on ambient conditions, ensuring consistent performance across a wide range of Australian climates.
Rugged Protection for Extreme Environments
Remote and off-grid environments demand robust components. To prevent moisture ingress, dust accumulation, and corrosion, the internal electronics are fully encapsulated in high-grade epoxy potting. This completely sealed construction is housed within an impact-resistant ABS plastic case, making it highly resilient against physical shocks and harsh outdoor elements.
Voltage spikes and electrical storms pose a significant risk to remote solar systems. To mitigate this, the controller features integrated lightning protection equipped with 1500 W transorbs, safeguarding your investment against unpredictable electrical surges.
Efficient and Low Maintenance
Designed to operate flawlessly without user intervention, the controller boasts an exceptionally low self-consumption rate of just 6 mA. This minimal power draw ensures that more of your solar energy is directed straight into the battery. It is also rated to handle 25% overloads safely without any need to derate the system, providing extra headroom and peace of mind during peak solar production periods.
Key Features at a Glance
- Solid-State Series Design: Highly efficient architecture outperforming standard shunt controllers.
- Precision PWM Charging: True 0 to 100% duty cycle with 60 mV setpoint accuracy.
- Environmental Resilience: Fully encapsulated in epoxy potting within an impact-resistant ABS case.
- Built-In Safeguards: Features 1500 W transorbs for lightning protection and temperature compensation.
- High Overload Tolerance: Rated to handle up to 25% overloads without requiring derating.
- Ultra-Low Power Draw: Self-consumption is limited to a mere 6 mA.
- Ready to Install: Includes four pre-wired, colour-coded Hypalon connecting wires and side-mounted tabs for secure screw attachment.
Versatile Applications for 12V Systems
With a rated capacity of 4.5 amps at 12 volts nominal DC, this controller is perfectly matched for small solar panels. It is a highly practical choice for maintaining batteries in caravans, camper trailers, and marine vessels. Additionally, its rugged build makes it an excellent fit for industrial telemetry, electric fences, and remote lighting systems where reliability is critical.
Secure Your Off-Grid Power
Ensure your small 12V solar system operates flawlessly year after year. Upgrade your setup with this rugged, fully potted PWM regulator to experience consistent, high-precision battery charging. Order yours today and keep your remote applications powered with confidence.
SPECIFICATIONS
Specifications
| Model | SG-4 |
|---|---|
| Charge Rating | 4.5 A |
| Max. Input (5 Min.) | 5.5 A |
| Max. PV Open Circuit Voltage (Voc) | 30 V |
| Nominal Battery Voltage | 12 V |
| Regulation Voltage | 14.1 V |
| Voltage Accuracy | 60 mV |
| Self-Consumption | 6 mA |
| Temp. Compensation | -28 mV/°C |
| Operating Temperature Range | -40 to +60 °C |
| PWM Duty Cycle | True 0 to 100% |
| Controller Design | Series Design (Not Shunt) |
| Switching Type | 100% Solid State (No Relays) |
| Lightning Surge Protection | 1500 W |
| Wire Size | #16 AWG |
| Connecting Wires | Outdoor Rated, Hypalon Connecting Wires |
| Case | ABS Plastic, Impact-Resistant Case |
| Encapsulation | Fully Encapsulated In Epoxy Potting |
| Weight | 3 oz (0.09 kg) |
| Dimensions | 6.4 x 5.1 x 3.8 cm / 2.5 x 2.0 x 1.5 in |
| CE And RoHS Compliant | Yes |
| TAA Compliant | Yes |
| Manufactured In A Certified ISO 9001 Facility | Yes |
| SKU: | SR-SG-4 |
| Model #: | SR-SG-4 |
| MPN: | SR-SG-4 |














































