Behind the Scenes: Ensuring Quality in Our Pre-Wired Victron Boards

At Solar 4 RVs, we provide a variety of Exotronic branded Pre-wired Victron boards, designed to make off-grid setups simpler and more efficient. Perfect for installations in caravans, RVs, marine systems, off-grid solar setups, tiny homes, and industrial projects, these boards are a versatile solution for a wide range of applications. But what exactly is a pre-wired board, and how does it benefit caravan manufacturers and off-grid systems?

A pre-wired board is a fully assembled and wired power distribution unit, ready to be integrated into your RV, caravan, or off-grid installation. It streamlines the installation process, minimises the risk of wiring errors, and ensures full compliance with Australian standards. Our product range includes several pre-wired boards tailored to different needs, such as the Karijini, Coorong, Noosa, and Ikara series.

The Advantages of Pre-Wired Victron Boards

Why choose a pre-wired board over a custom installation? Pre-wired systems offer several key benefits:

• Streamlined Installation: With components already pre-wired and assembled, the installation process is faster, reducing time on-site and the risk of wiring errors.
• Regulatory Compliance: Pre-wired boards ensure compliance with the latest Australian standards, including AS3001.2:2022, which guarantees safety and efficiency in your electrical system.
• Enhanced Safety and Reliability: Our pre-wired boards are designed with safety features, such as proper fusing and high-quality components, to ensure that your off-grid power system is both safe and reliable.
• Victron Energy Ecosystem & Advanced Monitoring: Victron’s comprehensive ecosystem—including VictronConnect app integration, remote monitoring via VRM Portal, and seamless compatibility with Victron batteries, chargers and inverters - gives you real-time visibility and control over every part of your system.

By opting for a Victron pre-wired solution, caravan manufacturers and off-grid enthusiasts can save time, avoid installation headaches, and ensure a higher level of safety and performance.

The People Behind the Build

Although Victron Pre-wired Boards might appear to be a simple product, our range has consistently delivered exceptional reliability, earning the trust of our customers. This reliability is the result of a dedicated team effort at Solar 4 RVs, where we’ve been designing and building Pre-wired Victron Boards for almost five years. Over this time, we've received 5-star ratings and positive feedback, particularly for the durability and strength of our builds.

What’s our secret to creating top-quality DC Pre-wired boards? It’s simple – the right processes, and the right people. Every Pre-wired board we create is shaped by various departments within the company. However, there are a few key players who anchor the process.

First and foremost, we have our in-house electricians, qualified and licensed professionals with years of experience. They are the ones who ensure every board is carefully and accurately built to specification. Then, we have our QA, who performs a final inspection on each board before it’s packaged for dispatch or collection.

(Mithell Biltoft - In-house Electrician)

The Design Process in Action

When we receive an order for a Victron pre-wired board, we begin by reviewing any customisation requirements and confirming the number of units needed. We ensure that the Victron components we use, like inverters, charge controllers & smartshunts meet the highest quality standards.

In addition to Victron components, we incorporate Exotronic parts, such as busbars and Circuit breakers. These parts are chosen for their low resistance, corrosion protection, and clean finishes, adding to the overall quality and reliability of our systems.

• Precision in Design: Every pre-wired board is crafted using a detailed build guide, ensuring perfect component positioning for maximum efficiency and reliability..
• Tailored to Perfection: Our boards come with exact conductor length measurements, customising each unit for optimal performance in your specific setup.
• Quality You Can Trust: Rigorous QA checks are conducted before and after every build to guarantee the highest standards in durability and functionality.
• Clear Wiring, Clear Results: Each pre-wired board includes a detailed cable run map, making sure everything is wired to perfection for a flawless power distribution system.
• Built for Reliability: With precise measurements and thorough QA processes, our pre-wired boards are engineered to offer long-term reliability and minimal maintenance.Built for Reliability: With precise measurements and thorough QA processes, our pre-wired boards are engineered to offer long-term reliability and minimal maintenance.

This documentation ensures that every board we build meets the same high standards of consistency and quality, whether it’s heading out to a touring coach in the Red Centre or a caravan exploring the coast.

Compliance and Safety at the Core

At Solar 4 RVs, we understand that compliance is more than just meeting Australian standards. It's about ensuring safety and reliability for every user. With over a decade of experience in the industry, we know exactly how to navigate the technical requirements that ensure compliance, while also considering practical safety needs.

Our designs factor in everything from properly sized conductors to protective devices that interrupts faults quickly. Cables are routed to prevent issues like chafing from vibration. Exotronic’s DC circuit breakers and Victron shunts integrate neatly alongside Victron chargers and controllers, forming a single compliant assembly that is as professional in appearance as it is in performance.

Quality Assurance: A Two-Line Defence

Before any pre-wired board leaves our facility, it goes through a thorough two-line inspection process that’s become a hallmark of Solar 4 RVs. Once the Victron pre-wired boards are assembled, we test it against a master checklist. This includes energising the board under simulated loads, recording voltage drops, verifying insulation resistance, and checking busbar and terminal temperatures.

Only when all readings meet the required specifications does the QA inspection conclude. From there, the board is packaged and sent to the warehouse, ready for dispatch across Australia.

The Bottom Line: Quality You Can Count On

At Solar 4 RVs, our pre-wired Victron boards are assembled with precision and care to deliver consistent performance, safety and full compliance. With every board built and inspected by our in-house electricians, you get a ready-to-go solution that simplifies installation for caravan manufacturers and off-grid enthusiasts alike. Choose our pre-wired system for a faster, safer and more efficient setup.

(Custom Pre-wired Board)

Ready to get started?

Contact us today and let’s build the board that powers your journey.