Caravan Power System

System Diagram

Live power flow
RV DC cable sizing diagramSchematic showing solar panels connected through a two-pole isolation switch to the charge controller, plus charging, busbar, protection, monitoring, and house battery connections with stocked installation cable recommendations, calculated minimums, and fuse sizes.1S1PSolar Isolator2-PoleInverter / ChargerAC Mains ChargerDC-DC ChargerStarter BatterySolar Charge Controller15APositive Busbar250ANegative Busbar250AMainSwitchSHUNTB1RJ12BatteryMonitorDisplayHouse BatterySolar calculated minimum4 mm20.47 Vd / 3.9%400ACalculated minimum2x 50 mm20.35 Vd / 2.9%40ACalculated minimum6 B&S0.49 Vd / 4.0%40ACalculated minimum8 B&S0.50 Vd / 4.2%50ACalculated minimum4 B&S0.58 Vd / 4.9%20ACalculated minimum8 B&S0.33 Vd / 2.8%250A1A400ACalculated minimum2x 50 mm20.35 Vd / 2.9%Positive battery cablesCable lengths must be equal.Negative battery cablesCable lengths must be equal.

Electrical Inputs

Installer Notes

Conditions these cable ratings rely on
Inverter cable2x 50 mm2
Run the 2 parallel sets (pairs) of single-core cable at least one cable diameter apart (rated as spaced).
Mains charger cable6 B&S
Interpolated between the tabulated ratings for 10 and 16 mm² (this cable is 13.5 mm²).
DC-DC charger house cable8 B&S
Interpolated between the tabulated ratings for 6 and 10 mm² (this cable is 7.71 mm²).
DC-DC charger start cable4 B&S
Interpolated between the tabulated ratings for 16 and 25 mm² (this cable is 20.27 mm²).
Solar controller cable8 B&S
Interpolated between the tabulated ratings for 6 and 10 mm² (this cable is 7.71 mm²).
Battery cable2x 50 mm2
Run the 2 parallel sets (pairs) of single-core cable at least one cable diameter apart (rated as spaced).